Project: Headboard

This was a fun project for me, and got me back to building custom furniture; something i’ve long enjoyed doing, but haven’t had any need for it lately.

My client came to me and presented a picture of a headboard she’d seen online, asking if I could build it (of course I can build it, I can build anything!), and I modestly said I believe I can, i’ll have to reverse-engineer it to make some plans.
She did some more looking around and found another headboard she liked more, and it came with plans (so I like it more, too!)!

Once we hashed out all the details, I got to work making some space in the shop for such a large piece. I made myself a nice work table, printed out and hung up the plans for easy viewing, and got my stuff set up just the way I like it.

My whiteboard is a wonderful tool in the shop!

Next step: materials. We went to the local supply house together as there were a couple of pieces I wanted her to pick out herself, gathered up all the goodies we’d need, and got it all back into the shop with little effort.

I got to work on the project by following the plans (I LOVE well-written plans!) and getting most of my cuts done. There were a couple left for later, but the bulk of the cuts are made in step 1 for this piece.
Once I had all my cut pieces, I got them laid out and assembled, then started putting them all together. Soon enough, I had the body of the headboard, then attached the legs on each side.

I spent some time working the piece with wood filler and sandpaper, getting it all smooth and ready for the test fit. It’s a beast to move, but we got it into the bedroom and in place enough to see that it would work great in the space, and mark where I needed to add the additional brace.

Once we got it back into the shop, I added the cross brace where I wanted to attach it to the existing bed frame, put some temporary feet on it, stood it up, and got to work smoothing it out so I could prime it.

Once I was happy with the sanding, filling, and priming, I finished it up with two coats of paint, and beheld my masterpiece:

Ok, so I was actually holding a beer, but I was looking at the headboard, sooo…. yeah.
Anyway, we took the feet off, wrestled it back inside, got it in place, bolted up, and slid up against the wall. I came back about an hour later to see what had become of the piece, and found this:

I’ve got some more custom pieces to build to go with this, and i’m looking forward to getting them started in the shop. I’ll be sure to add a post for those, too, so be sure to subscribe to the blog (or to my Facebook page) and keep your fingers away from the blade!

Project: Toolroom

So here I am in a new place, with new space, but no place to work! No workbench, no tool storage, no shelves…. I was sad. So I started plotting, and made note of the 8′ x 7′ room off the garage here….

It was cluttered, a little messy, but it had potential, and, the best part, no one was concerned about me turning it into my lair… mwaahahahahaa… oh, wait, uh, I mean, a tool room. Yeah, definitely a tool room. Also, storage.

I mulled it over for a week or so, and came up with a couple of key concerns:
1) Whatever I build needs to leave the water heater accessible so it can be repaired or replaced without tearing out what I built.
2) Nothing can be built in front of the electrical panel. NFPA code says the 36″ in front of the panel must be clear at all times.
3) I need to be able to store small, medium, and large things without having to fight with them.
4) I don’t have a lot of space to start with, so i’ll need to keep things small.
With those things in mind, the plan came together very simply; shelves go on the right, and a workbench on the left.

Once i’d salvaged the materials and got everything to one place, I started by moving some crap out of the way, and building the workbench. I decided to maximize the space I DO have, and I built the workbench right out to the door trim, as big as I could go. The scrap piece of sub flooring fit perfectly there once I ripped a few inches off.

For both the shelves and workbench, I simply mounted blocking to the wall, attaching it to the studs through the sheetrock, and then setting the boards on the blocking. Once the boards were in place, I cut legs to fit each height and installed them from the bottom up.

The top shelf is maximum depth since it’s above everyone’s head, but the rest of the shelves are a little shallower to balance the depth with the space in the room. I can walk, turn, and have a second person in there comfortably without feeling claustrophobic, and the bottom shelf being even shallower allows me to have space to move taller things like buckets or tools out of my way when I need to, giving me some flexibility.

The purpose of this room is primarily for storage, but having a workbench in the space is nice to be able to make small repairs, and have a place to leave projects while they dry. Adding an oil-filled heater to the room allows me to keep it warm-ish in the winter, which means I don’t mind working in there when it’s cold outside, and my power tool batteries will appreciate the warmth, too.

All told this project took me 6 hours; 1 hour to measure and plan, 1 hour to gather the materials, and four hours to do the actual work. I provided the screws out of my stash, and I already had all the tools I needed, so my total cost out of pocket was $0.

I’m looking forward to cleaning it up, getting it organized more, and adding pegboard to the wall above the workbench. I think i’ll add some shelves above the battery shelf as well.

Oil Changes: To DIY or Not?

Ahhh, the oil change. To some, mysterious, dirty, and a necessary evil. On the other end of the scale, a rite of passage, a break from the daily grind, and a welcome task to get us out of the house.

Today i’m going to break down the pros and cons of doing it yourself, and see if we can filter out some of the crud in the thought process here. By the way, ICYDK, an oil filters job is specifically to hold the gunk that the engine makes to keep it from recirculating through the engine, so don’t skimp on the filter changes! 😀

So first up is time. I’ve found it takes about an hour whether you DIY or take it somewhere.
When I DIY, I need to buy the oil and filter, which I usually do during one of my weekly shopping trips, then I have to put the vehicle up on ramps in a suitable spot, and go through the process (Another post).
When I take it somewhere, I have to drive there, check in, wait around awhile (or go do other stuff and come back) pay, and drive home.
About an hour, more or less, but the DIY is all my time actively spent, while the shop is some active and some passive.

When I DIY, I know exactly what was done, and how it was done.
When I take it somewhere, I have to trust that the shop did it correctly, didn’t cut any corners, used the correct parts, and so on.
The value of knowing exactly what has been done, for me, is very high.

When I DIY, I spend time with my vehicle, looking, noticing, poking, checking, nosing around, and I get to see the condition of things. Doing that many times gives me lots of data points to help me find, and fix, problems.
When I take it to a shop, they may, or may not, check other things, they may, or may not, care to look at other things, and they may, or may not, bother to let me know what they found.

When I DIY, it costs me about $30 and an hour of my time.
When I take it to a shop, it’s $30 and up, and still takes about an hour.
Now, to be fair, it also cost me $20 for the oil pan, $80 for the ramps, $10 for the wrench, and $10 for the oil filter wrench, but that’s all stuff I use for other tasks anyway, so it’s part of my overall overhead.

In closing (finally, right?!?!), I think i’m getting a far better value doing it myself because it helps me ‘keep up’ with what’s going on under the hood (and vehicle), which is important in itself, but moreso because I drive an older vehicle (that’s paid off, YES!) so I need to keep up with it.
Your mileage may vary, but DIY is the way to go to me! 😀

The oil change

Changing the oil in your car should not seem a daunting task. While it’s true that some are more difficult than others due to filter placement, engine covers, and such, the whole process is generally simple and straightforward.

First, the setup.
You need a solid, mostly level place to perform the work. If you have a shop with a rack in it, great! (Also, give me your address and what time I can come over 😉 ) For the rest of us, a driveway works fine, or even a flat spot in the grass would do. If it’s a shady spot in a hotter climate, that’s even better.
A set of ramps make this super simple, and I recommend every DIYer have a set. In lieu of ramps you can use a floor jack and jack stands, but make sure you’re on solid ground (concrete or asphalt) for that.
You’ll need an oil pan, and I recommend getting one that is fully contained to make transport easier. This one is what I use at home.

Second, the facts.
You’ll need to know which oil filter and what grade of oil your vehicle takes, as well as how many quarts you’ll need. You can find this in your owners manual, or you can ask the nice folks at the parts counter of your local auto parts store. There are a bunch of options, but i’ll go over the quality and price points of parts in another post.
You’ll also need to know where your drain plug is, what size wrench the drain plug needs, where your oil filter is, and how to access them. Youtube is a great resource for this, but you can probably find this in your owners manual, too. As always, if you want a little help with anything, just drop me a message. For this, make to sure to include the Year, Make, Model, Engine Size, and task.

Third, the process.
I like to do the work in the morning in summer, in the afternoon in winter, but you can do it anytime of the day (or night if you want a challenge! :P)
I buy the oil, the oil filter, a tasty beverage of choice, go home, set up the ramps in your flat spot, and pull the vehicle up onto the ramps.
Next, I like to let the car cool off a bit while I put my stuff away, maybe change into some grubby clothes, and get the rest of my stuff together.
Once i’m in my grubbies and my stuff is put away, i’ll get my tools and supplies together. I need my oil change pan, the wrench for the drain plug, two rags, the new oil, the new filter, and perhaps an oil filter wrench.
Now that i’ve got my stuff together, i’ll roll down the windows, turn up the tunes, pop the hood, remove the oil dipstick, wipe it clean, set it somewhere safe but obviously visible, then remove, clean, and set the oil filler cap somewhere also obvious but safe. While I’m under the hood, I like to poke around at all the other stuff and see if anything ‘pops out’ at me; this is why I always tell people to look under the hood once a week. Even if you’re clueless, constant observation will let you see changes!
Now the fun part! Get down and boogie! No no, i’m kidding. You do have to get down, but you just lay down, slide under the car, set the drain pan under the plug (keeping in mind that a side-facing drain plug will ‘shoot’ the oil out farther at first, then slow to a drip), remove the drain plug, and let the oil drain. You’ll want to take a look at the oils color, consistency and general condition as this will tell you a lot about what’s going on inside your engine.
Once it’s slowed to a drip (several minutes, usually), you can switch to the oil filter. Now, if your drain pan is big enough to sit under BOTH the drain plug and the filter, great, move right along. IF NOT, then you’ll need to let the oil drain to a very slow drip, put the plug back in, and then tackle the filter.
You should be able to take the filter off by hand (it should never be tightened with a tool!) but you might need the oil filter wrench to loosen it up. Once loose, spin it off slowly, bring it down to the pan, tip over and let drain.
I like to wipe off the oil filter attachment area, and be sure to check that the O-ring on the old filter came off with the old filter (A side story for later).
Take some time to check over everything, wipe off the oil/dirt/grease/roadkill, and make sure your drain plug is back in, good n tight (this you can, and should, tighten with a tool).
Fun part: Get the new filter out of the box, peel off any wrapping, inspect for defects (something you should also do in the store before purchase!), then dip a finger into one of the new oil containers, and spread that oil onto the O-ring of the new filter. It just needs to be moistened by oil, not swimming in it.
Slowly seat and start the new filter, spin it on, and tighten it by hand (NO TOOLS!). Check again that your drain plug is in and tight, check the filter, re attach any other pieces you took off underneath the car, then get out from under the car and smile, you’re almost done!
You may need a funnel, you may not, it’s up to you, but spilled oil in the engine compartment creates lots of issues, so make sure you clean any spills up right away.
Go ahead and put a quart or so of oil into the vehicle through the oil filler opening, then stand back and look under the car. Do you see any drips? Any fresh, clean oil on the ground? Any signs of leakage? Wait a minute… waaaaaiitttt….. ok, GO! LOL, no no, not run away….
If you found leaks, address them. If not, continue filling up your engine with the directed amount of oil. Once full, insert and tighten the cap, insert the dipstick, pull the pan towards the front of the vehicle (just so you don’t clip it on the way down with the car!), wash your hands, then go start the car.
When you start the car, look at the oil gauge, and listen to the engine. Your oil gauge should get right up to normal pressure (or your oil light should NOT come on) and your engine should be purring. If you hear clattering, grinding, screeching, or other loud noises that are new, STOP THE ENGINE and consult a mechanic. Also, don’t let the smoke out.
Now, if everything is running smoothly, back the vehicle off the ramps, park it somewhere level, and leave the hood up while you clean up your mess. The oil pan can be closed up and wiped off, the old stuff can be tossed, and you can either take the oil pan to the auto parts store for free oil recycling, OR, you can drain the old oil into the new oil bottles to take it back for recycling. I prefer to just take the pan in since it’s less work.
Once you’ve cleaned up your mess and put your tools away, check the oil level to make sure it’s full, top off if needed, then you’re all done!

Ta-Da! Lookit you changing your own oil like some magnificent beast (or belle of the ball!).
See? Simple. 🙂

Floating Trim Shelf

So here I am, walking in and out of the house everyday, looking at all the stuff I keep by the front door, and thinking to myself, “I don’t like all this crap sitting here in a pile”.

The mess

So I get this wild idea to build a little shelf to sit on the trim piece. A couple of key points here:
1) I don’t want to damage the trim in any way.
2) I don’t want anything permanently affixed to the trim/wall.
3) I don’t want anything freestanding taking up more floor space.
I make a little space on the porch, gather up some stuff, pet my helpers, and start goofing around.

I come up with an idea of putting one large board on top, a small spacer board under it to match the thickness of the trim, and then a third board at the bottom to match the depth of the trim underneath. In my mind, this thing will just slide right onto the trim, and not fall off because the bottom board prevent the whole thing from ‘tipping away from the wall’, which means it can’t fall (physics and sh*t).

So I cut, I build, I tweak, I fiddle…

and eventually I get to the part where I can test the thing out!
Now, I tested it with just the center mount in place, but I didn’t snap a pic there because I was too excited with my results. I tweaked it some, added side supports, and stuck it back up there.

I decided I liked it, so I took it back outside, sanded it down, then brought it back inside, put it up, moved it around a bit, and finally got it how I liked it.

I got done with it, cleaned up my mess, put my stuff away, and pondered on the shelf for a little bit. Digging through my ‘junk’, I found some hooks I liked, added them to the shelf, and then fiddled around it with a little more. Eventually I ended up with this:

Took me less than an hour, using scrap materials and leftover fasteners from other stuff, and that included time to pet the helpers, get a drink, pause and ponder the sky, and of course find my tape measure that I just $%^&*(*&^% had RIGHT HERE.

I did sand it down nice and smooth with 80 grit, just to take the rough edges off, so there’ll be no splinters or unpleasant touches.
Were I more interested in a nice finish for myself, i’d fill in all the little imperfections with wood putty, sand it down with 80 grit, then 120, then 150 grit before painting, OR, I would sand it down with 200 grit and apply a stain finish.

As you’ve seen with my other projects, the ones I do for myself are all about function, and little about finish, because I just need stuff that works.
Next up is to see how my house-mate reacts to it (they were asleep the whole time I was building this!).